Cryogenic Pipe Saddles with Micarta® Insulation for LNG Service

August 1, 2023

Insulated Pipe Supports for Low Temperatures

PT&P manufactured cryogenic pipe saddles for LNG transportation pipelines. These types of insulated supports have been utilized in LNG plants around the world. Insulated supports are also used on cold piping in semiconductor plants or plants that make batteries to eliminate condensation.

Cryogenic Pipe Saddles with Micarta® G-10 Insulation for LNG Service

A cold shoe is a pipe support used for cryogenic applications where the transfer of cold temps from the pipeline to the surrounding steel pipe rack is not desirable. These supports can be used for temperatures down to -320° Fahrenheit.  This particular type of insulated pipe saddle assembly was fabricated with a carbon steel base plate, 304L stainless steel saddle, and an insulation block. The overall size ranges from 25” x 19” x 12-¾” to 29” x 25” x 13-3/8”. These pipe shoes were manufactured to support pipe sizes ranging in diameter from 36″ to 42″ NPS.

For additional information about Insulated Pipe Supports go to our product page.

Cryogenic Pipe Saddles Made for LNG Project

For this job, our client was a new entrant into the LNG engineering and design market space, and this was one of their capstone projects internally and for the marketplace.  Given PTP’s long history and experience concerning LNG pipe supports, we served as strategic partners in the engagement.  We identified that the client was using a pre-existing standard that underestimated the amount of Micarta® insulation thickness needed to provide adequate insulation for the facility.

PT&P engineers recognized that the insulation was not sufficient, and we tested the existing design using a test fixture we developed to demonstrate our concern.  PT&P utilized thermal scanning (infrared technology) to measure temperature at various locations around the insulated pipe support. As a result of our tests, our client corrected the concern, saving dollars, man hours, and scheduled project completion.

pipe support thermal scanning image
pipe support on test

Our work with facilities such as these are a great example of our commitment to providing clean, affordable energy to the world.

To find additional information about our Cryogenic Pipe Saddles visit our product page.

 

PT&P REF. ORIGINAL POST 03092021

Cold Shoes and Hot Shoes Designed for an Ammonia Project

June 27, 2023

Insulated Pipe Supports Designed for Cryogenic and High Temperature Pipe Systems for an Ammonia Project

PT&P custom designed 98 insulated pipe supports for an ammonia project at a chemical plant in Louisiana. The supports were designed for both cryogenic and high-temperature pipe systems, with an 8" to 22" baseplate width and a 10" to 28" saddle length. They were designed for pipe diameters of 6"-24" and are composed of polyurethane foam for cryogenic and high-density calcium silicate insulation for high temperatures. Standard Q.C. and dimensional tests were performed prior to shipment.

This project was a combination of upgrading a current anhydrous ammonia plant and adding new capacity to the facility. We worked with the EPC, on-site contractors, and operators to ensure specifications and delivery deadlines were met over a three-year period during project construction. In addition to the insulated supports discussed here, we designed, manufactured, and shipped bellmouth reducers, metallic expansion joints, pipe shoe guides and anchors, pipe hanger hardware, slide plates, snubbers, sway braces, struts, and variable spring supports.

PT&P REF. ORIGINAL POST 06232015

Cold Shoe Anchor Supports with 4″ Thick G10 Micarta® Insulation

November 16, 2021

Cold Shoe Anchor Supports with 4" Thick G10 Micarta® Insulation

PT&P Cold Shoe Anchors are designed to support pipe sizes ranging from 12″ to 72″ in diameter. In this case, the supports were custom designed for one of the largest nitrogen generation systems for LNG in the Southern Hemisphere. The project employed a modular approach to its execution which included the assembly of large, complex, and heavy Process Modules as well as simple and relatively light Yard Rack Modules.

Ptp fig 4800 insulated cold shoe anchor g10
The saddles are fabricated from A240-Gr. 304L stainless steel and the base plates are fabricated from galvanized A516 Gr. 70N carbon steel. The insulation is 4″ thick G10 Micarta® material and capable of insulating from temperatures down to -300°F. G10 shoes are welded directly to the pipe spool, inspected, and tested prior to shipping which saves field installation and inspection time. G10 supports are also pretty durable making handling, transportation, and storage trouble-free. G10 Micarta® supports have an insignificant water/moisture absorption rate, meaning there is no structural deterioration in adverse weather, especially in the wake of heavy rain and storms.

G10 Micarta® supports involve fewer steps to manufacture allowing PT&P to support just in time lead times for fast-paced dynamic projects. PT&P has designed, extensively tested, and manufactured on G10 Micarta shoes for over 15 years. G10 is a preferred choice in cryogenic applications and demanding LNG environments for the following reasons:

  • Impervious to water absorption–Water intrusion into the system degrades performance and leads to many problems such as ice formation.
  • Superior Tensile and Flexural strength
  • Low Capital Expenses: Reduced field welding time, material cost, travel time, and field installation cost
  • Construction/Installation Savings: G10 pipe shoes can be sent to the pipe fabricator and welded directly to the pipe spool allowing for no inspection and testing requirements in the field.
  • Easy, trouble-free handling, transportation, and storage
  • Longer installation life and reduced maintenance needs

Cold Insulated Supports at a Chemical Plant in Texas

March 24, 2020

 

A6000U Series Insulated Supports for Cold Temperature Piping at a Chemical Plant in Texas

Type: Pre-Insulated Pipe Supports | Cold-Temperature
Size: 1/2″ -3″ Pipe Sizes | 4″ Thick Insulation
Material: Polyurethane Insulation | HDG CS Jackets
Testing: Q.C. Inspection & Tests

Pipe Shields, a division of PT&P, custom-designed multiple A6000U series insulated supports for a chemical plant in Texas for cold temperature piping. The cold pre-insulated shoes are fabricated from carbon steel with galvanized jackets, polyurethane foam insulation (PUF) and a vapor barrier. They are designed for pipe sizes ranging from 1/2” to 3” with insulation up to 4” thick. Standard quality control tests were performed prior to shipment.  Learn more about our pre-insulated supports and place your order with us today!

Cryogenic Pipe Supports Designed for an Ammonia Plant

November 5, 2019

 

Cryogenic Pipe Supports Designed for an Ammonia Plant

Type: Cryogenic Pipe Supports
Size: 14” L x 4″ W x 6″ H | 2″ Dia. | 2″ Thick Insulation
Material: Polyurethane & Foam Glass | Galvanized Steel
Testing: Q.C. Inspection & Tests

PT&P manufactured multiple pre-insulated pipe supports for cryogenic temperatures in an ammonia plant in Louisiana. These cryogenic pipe supports, also known as “cold shoes” are designed with 2” thick polyurethane and foam glass for insulation and fabricated from galvanized steel for the shoe, with alloy bolts and nuts. They are 2” diameter 14″ L X 4″ W X 6″ H. These insulated supports are designed for insulating and supporting temperatures down to -300°F with a PSI of 200 to 800. Q.C. inspection and tests were performed prior to shipment.

300+ Cryogenic Insulated Pipe Supports (Cold Shoes) for LNG Service

November 26, 2018

300+ Cryogenic Insulated Pipe Supports Designed for an LNG Pipeline

Type: Cryogenic Insulated Supports
Size: Range: 6″ to 24″ Dia. Pipe
Material: Carbon Steel | Hot-dipped Galvanized | PUF
Design: 15,000 – 30,000 lb. Load | -112 F | +/- 2″ Movement

Over 300 pre-insulated pipe supports were custom fabricated for a cryogenic pipeline at an LNG facility in Louisiana. High density polyurethane foam was used for insulation, with thicknesses ranging from 2” to 4”. The cold shoes are for pipe diameters ranging from 6” to 24” and are fabricated from carbon steel with a hot-dipped galvanized finish. They are designed for temperatures down to -112°F, movements of +/-2” and operating loads ranging from 15,000 to 30,000 lb. Standard quality control tests were performed prior to shipment.

Over 100 Cryogenic Pipe Supports Designed for a Nitrogen Facility in Colorado

September 10, 2018

Over 100 Cryogenic Pipe Supports Designed for a Nitrogen Facility in Colorado

Type: Pre-insulated Pipe Supports “Cold Shoes”
Material: CS | Red Oxide Primer | PUF Insulation
Size Range: 1/2″ – 6″ Thick Insulation | 1″ – 18″ Dia.
Design: -300°F Temperature | Lateral Restraints / Guides

PT&P custom designed more than one-hundred cryogenic pipe supports for a nitrogen facility in Colorado. The cold shoes are designed for pipe sizes ranging from 1″ to 18” diameter. They are designed with polyurethane insulation ranging from ½” to 5” thick. The clamps are carbon steel and coated with a red oxide finish. The cold shoes are designed as lateral restraints/guides that can support loads in two directions. Standard quality control tests were performed with a 6-8 week turn-around time.

Trunnions with Micarta ® G-10 Designed for a Cryogenic Pipeline

April 25, 2018

Trunnions Designed for a Cryogenic Pipeline at an LNG Facility

Type: Trunnions for Cryogenic Temperatures
Size: 8″-24″ Dia. | 12″-18″ L | 6″-15″ W | 6″-40″ H
Material: Micarta® G-10 Insulation | CS | SS
Design: Cryogenic Temperatures of -320°F
Testing: MTR’s | Non Destriuctive (PMI) | Q.C.

PT&P custom designed trunnions for a cryogenic pipeline at an LNG facility in Australia. The insulated supports were fabricated with carbon steel base plates, 304L stainless steel plates and fasteners. To prevent cryogenic temperatures of -320°F from transferring to the base of the trunnion support, Micarta® G-10 was used as insulator. The trunnions were designed to support pipe sizes from 8”-24” with dimensions ranging from 12”-18” in length, 6”-15” in width and 6”-40” in height. MTR’s were provided, and non-destructive testing (PMI) was preformed, along with standard Q.C. inspection prior to shipment.

This type of support is available in pipe sizes between 1/2″ to 42″ NPS; however, PT&P can customize any size needed. The standard material for these supports are galvanized or hot-dipped galvanized carbon steel. These supports were customized with Micarta® instead of the standard high density polyurethane with vapor barrier. When ordering, specify pipe size, insulation thickness and length. See more on Figure CS-6030 from our cryogenic pipe supports section.

Piping Technology & Products and Pipe Shields have been a major international supplier of pipe shoes and pre-insulated supports for more than 10 years. Our cryogenic pipe supports comply with the following standards ANSI / ASME B31.1 & B31.3 and The Manufacturers Standardization Society SP-58, 69, & 89.

Cryogenic Pipe Supports with Micarta® G-10 for an LNG Facility in Australia

April 16, 2018

Cryogenic Pipe Supports with Micarta® G-10 for an LNG Facility in Australia

Type: Cryogenic Pipe Supports
Size: Pipe Size of 1” to 36”
Material: LTCS Material Tops, Stainless Steel, & Micarta® G-10 Insulation
Design: -50°F
Testing: PMI

Piping Technology and Products supplied cryogenic pipe supports with axial stops for an LNG facility in Australia. The cold shoes were fabricated utilizing low temperature carbon steel, stainless steel and Micarta® G-10 insulation blocks. We supplied a wide range of lengths and pipe sizes from 1” to 36”. The cryogenic temperatures are low as -50°F. A special paint system was used for the low temperature carbon steel components to resist rust. PMI testing was performed on the stainless parts. Delivery was within 4-6 weeks.

Pre-Insulated Cryogenic Supports for Propylene Dehydrogenation

February 12, 2018

Pre-Insulated Cryogenic Supports for a Propylene Dehydrogenation Application at a Petrochemical Plant in Texas

Type: Pre-Insulated Cryogenic Supports
Size: 12” Long Base | 32” Wide Base | 62″ Overall Height | 18” Long Insulation
Material: Polyurethane | Carbon Steel w/ HDG Finish
Design: Operating Temperature -360°F & 42″ NPS
Testing: Standard Quality Control

Piping Technology and Products, Inc. and custom designed two pre-insulated cryogenic supports for a propylene dehydrogenation application at a petrochemical plant in Texas. The insulation is made from a high density polyurethane insulation, with the bearing plates and side bumpers fabricated from carbon steel with an HDG finish. The shoes are capable of insulating and supporting at temperatures as low as -360°F. These were designed to support pipeline diameter of 42” with overall height of 62” diameter. Regular quality control tests were performed with a standard turn-around time.

3-Layer Cryogenic Pipe Shoes for a Light Hydrocarbon Chemical Plant in Texas

June 10, 2017

3-Layer Cryogenic Pipe Shoes for a Light Hydrocarbon Chemical Plant in Texas

Type: Pre-Insulated Pipe Supports for Cryogenic Temperatures
Size: 5.5″ of Insulation / Clamps are 12″ wide
Material: Polyurethane Foam and Carbon Steel with HDG Finish
Design: 18″ Pipe and Cryogenic Operating Temperatures
Testing: Standard Quality Control Tests

These 3-layer pre-insulated cryogenic pipe shoes were custom fabricated by Piping Technology& Products for a light hydrocarbon chemical plant in Texas. The insulation foam is made from polyurethane and the rest of the shoe components from carbon steel with HDG finish. The cold shoes are designed for 18″ pipe, the 3-layers of insulation total is 5.5″ thick, the clamps are 12″ wide, and cryogenic operating temperature. Standard quality control tests were performed prior to shipment.

PT&P Cryogenic Blanket Insulation Prototype Test

May 2, 2017

Cryogenic Insulated Pipe Supports Designed for a Petrochemical Complex in Louisiana

March 27, 2017

Cryogenic Pipe Supports Designed for a Petrochemical Complex in Louisiana

Type: Pre-Insulated Pipe Supports for Cryogenic Application
Size: 46″ – 52″ Diameter Range | 10 lb. & 20 lb. Density PUF Foam
Material: Hot-dipped Galvanized Carbon Steel | PUF | Polyester Film & Aluminum Foil
Testing: Dimensional and Visual Inspection

PT&P custom designed pre-insulated pipe supports for a cryogenic pipeline at a petrochemical complex in Louisiana. They range in size from 46″ – 52″ diameter and are designed for temperatures down to -20°F. The top portion of the support is 10 lb. density and the bottom is 20 lb. high density polyurethane foam (PUF) insulation. The shoe and bearing plates were fabricated from carbon steel with a hot-dipped galvanized finish. These cold shoes include a vapor barrier comprised of a three layer lamination of polyester film and aluminum foil. Standard quality control tests were performed prior to shipment.

127 Cryogenic Insulated Pipe Supports Designed for a Chemical Plant

July 25, 2016

127 Cryogenic Insulated Pipe Supports Designed for a Chemical Plant

PT&P custom designed 127 cryogenic insulated pipe supports for a chemical plant in Texas. They are designed for pipe sizes ranging from 1″ – 24″ diameter and operating loads up to 120,517 lb. The insulation is high density polyurethane foam (PUF) ranging from 1″ to 7″ in thickness. The shoe and bearing plates were fabricated from carbon steel with a hot-dipped galvanized finish. The jacket was fabricated from aluminized steel and includes a vapor barrier. Standard Q.C. and dimensional tests were performed prior to shipment.

Cryogenic Pipe Supports Designed for a Hydrocarbon Production Facility

September 8, 2015

48” Dia. Cryogenic Pipe Supports Designed for a Light Hydrocarbon Production Facility

PT&P custom designed pre-insulated pipe supports with polyurethane insulation for cryogenic temperatures in a light hydrocarbon production facility in Texas. A total of 59 cold shoes were fabricated from A36 carbon steel with a hot-dipped galvanized finish. The cold shoe assemblies range in diameter from 24″-48″ and were designed to support loads ranging from 17,000 to 31,000 lb. Standard Q.C. and dimensional tests were performed prior to shipment.

30" Dia. Cryogenic Pipe Supports with PUF and Permali®Insulation for an LNG Facility

August 9, 2014

30" Dia. Cryogenic Pipe Supports with PUF and Permali®Insulation for an LNG Facility

PT&P manufactured cryogenic pipe supports for a 30″ diameter pipeline in an LNG facility located in the UAE. These cold shoe anchors prevent axial and lateral movement at temperatures down to -300°F. The bearing plate is fabricated from carbon steel and the 5″ thick insulation is a combination of high density polyurethane foam (PUF) and Permali®.

Insulated Pipe Supports Designed for 6" Dia. Cold Temperature Piping

January 11, 2014

Insulated Pipe Supports Designed for 6

These insulated pipe supports are designed for 6″ diameter cold temperature piping for a gas refinery in Texas. They are fabricated with a carbon steel shell and 5″ thick polyurethane insulation. PT&P offers various types of insulated supports utilizing insulating materials designed for piping ranging in surface temperatures from -460°F to 1,200°F.

Cryogenic Insulated Pipe Supports Designed for a Natural Gas Refinery

June 23, 2013

Cryogenic Insulated Pipe Supports Designed for a Natural Gas Refinery

Over 1200 cryogenic insulated pipe supports were designed for a natural gas refinery in Abu Dhabi. The supports range from 1″ to 30″ in diameter and have 30 lb. polyurethane foam (PUF) insulation. These cold shoes are comprised of a vapor barrier, an aluminum jacket and a carbon steel base. An ice test was performed on all the supports prior to shipment.

72" Dia. Cryogenic Pipe Supports Designed for an LNG Facility

May 6, 2013

72" Dia. Cryogenic Pipe Supports Designed for an LNG Facility

Custom designed cryogenic pipe supports were fabricated for an LNG facility in Africa. The shoes range in diameter from 30″ to 72″, 45″ to 88″ in height, 42-1/2″ to 85-1/2″ in width, and 28″ to 33″ in length. The insulation is a high density polyurethane foam (PUF) ranging from 5″ to 6″ thick. The shoe and bearing plates were fabricated from carbon steel with a HDG finish. The jacket was fabricated from aluminized steel and includes a vapor barrier.

 

Cryogenic and Axial Stop Cold Shoes for an LNG Facility

November 18, 2012


Piping Technology and Products supplied these cryogenic and axial stop cold shoes for an LNG facility in Australia. A total of 28 assemblies were fabricated with carbon steel, stainless steel and Micarta® G-10 insulation blocks. They were a wide range of lengths from 24″ to 36″, widths from 6 3/4″ to 30″ and heights from 9″ to 10 1/4″. The pipe shoes will support pipes ranging in diameter from 6″ to 48″ NPS in cryogenic temperatures as low as -162°C. A special paint system was used for the carbon steel components to resist rust. PMI testing was performed on the stainless parts prior to shipping.

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