These 200-C type constants are fabricated from A-36 carbon steel and are designed for a load ranging between 17,800 lb. and 25,600 lb. The constants have a downward travel ranging between 12 1/2″ and 16″. This support maintains a constant load throughout the designed travel. The diameter of the spring coil housing is 21″. The design includes a universal locking device capable of locking the hanger rod at any desired position. It also includes lifting lugs that aid in installing the constant in the field. Standard load and travel testing was performed before shipping to a steam plant.
Do you require constant supports in your piping system? Get a price quote today!
8 Foot Long Big Ton Variable Spring Assembly
May 28, 2008
8 Foot Long Big Ton Variable Spring AssemblySlideplates on Big Ton Spring Assembly
This big ton spring assembly is designed for a local area refinery, and is fabricated from carbon steel components with a painted finish. The top of the load flange has three PTFE, 25% glass filled slide plates. The base is 96″ x 18″ and the installed height is 24″. This big ton spring will be utilized to support heavy (in excess of 76,000 lb.) loads where a standard variable spring would be undersized. The big ton spring design includes an array of parallel coils within one frame to produce large load carrying capacity while maintaining the same spring rate. The assembly is designed to withstand an operating load of 76,800 lb. and has a downward travel of 0.894″.
Prior to fabrication, each of the coils were individually tested to insure correct spring rate and load capacity. After fabrication, the entire assembly was tested throughout the entire load and travel range.
Want to learn more about big ton springs? View an engineered spring support webinar today!
63″ x 63″ Big Ton Springs for an Oil Refinery
April 14, 2008
63" x 63" Big Ton Springs for an Oil Refinery
The base measures 63 inches square while the top load flange measures 55 inches square. One of the springs has an overall height of 22-7/16″ and the other an overall height of 28-5/8″. Both big ton springs are custom designed and fabricated from carbon steel with a hot-dipped galvanized finish. The top of the load flange is covered by a stainless steel slide plate. These big ton springs will be used to support heavy (in excess of 100,000 lb.) loads where a standard variable spring would be undersized.
One of the big ton springs is designed with a operating load of 126,000 lb. and the other with an operating load of 225,000 lb. Prior to fabrication, all of the coils, within the frame, were individually tested to insure correct spring rate and load capacity. After the units are fabricated, the entire assembly is tested throughout the entire load/travel range.
Do you require a similar spring support in your piping system? Let us price it for you now!
23″ Modified F-Type Variable Springs with Rollers
January 16, 2008
23" Modified F-Type Variable Springs with Rollers
PT&P custom designed and fabricated these F-type variable springs with rollers to be used in a refinery in Kansas. The variables are fabricated from carbon steel with a stainless steel clamp-on shoe that attaches to the load column. These F-type variable spring assemblies measure 23″ in height and have an upward travel of 3″. The operating load is 1,000 lb. and the installed load is 1,300 lb. The function of this custom designed variable spring is to allow large axial movement along the axis of the pipe centerline. The load column is modified to accommodate the special clamp-on shoe. The customized wheels allow for movement of the entire spring assembly in conjuction with the pipe.
Do you require variable springs for a similar application? Get a price quote today!
7'- 6" Long Custom Variable Spring Hangers
November 21, 2007
7'- 6" Long Custom Variable Spring Hangers
These variable spring hangers were custom designed per customer specifications for a power plant in Turkey. The pipe hanger assembly measures 7′- 6″ long and the diameter of the can measures 12″. The variable spring hanger is capable of 55,137 lb. of hot load and 63,339 lb. of cold load. The assembly allows for 1″ upward travel.
In order to achieve the required spring rate, PT&P utilized a set of stacked coils (5 5/8″ O.D.) nested inside a larger coil. This produced an overall spring rate of 9,235 lb/in. The upper and lower attachments were minimized to fit within the space requirements provided.
Do you see a need for variable springs in your application? Get pricing today!
80" U-Type Constants for a Power Plant
October 10, 2007
80" U-Type Constants for a Power Plant
– U-Type constant spring supports for a power plant in Thailand
– Fabricated from A36 carbon steel
– Dimensions = 25″W x 28″H x 80″L
– Load = 24,000 lb.
– 3″ of total travel upward
– Standard load and travel testing was performed
Want to learn more about constant springs? Instantly view a constant webinar today.
43" Angulating Constants for a Power Plant
August 29, 2007
43" Angulating Constants for a Power Plant in Utah
The design of this constant requires that it be connected by pins from the top and from the bottom to allow it to angulate. The constant assemblies are fabricated from A36 carbon steel. The constants measure between 23″ and 43″ in length with a take-off between 29″ and 55″. The load range is 60 lb. to 2,605 lb. and each constant assembly underwent standard load and travel testing.
Do you see a need for constants in your plant or refinery? Get pricing today!
These U-type upthrust constant supports are designed to handle 6″ of total travel and loads of 5,677 lb. and 4,956 lb. The load flange is modified to hold six ball transfer units for each support. The ball transfer units are used to decrease the coefficient of friction to 0.05 compared to using the standard PTFE, 25% glass filled, which is 0.15.
Ball Transfer Units
Gussets are added under the load flange to maintain a leveled surface and an equal load transfer to all ball transfer units. These custom designed constant supports are manufactured for steam power plant superheaters.
Want to learn more about upthrust constants? Instantly view a constant webinar!
Upthrust U-Type Constant for an Energy Plant
January 3, 2007
Upthrust U-Type Constant for an Energy Plant
Piping Technology & Products, Inc. Designed and Fabricated a Upthrust U-Type Constant for an Energy Plant in California
– Designed for a constant load of 7,733 lb.
– Travel ability is from 0 to 9 inches of total travel
– The constant’s shipping and installation setup is for downward travel
– The constant spring support has been custom designed to reduce its take-off from 36 7/8″ to 29 1/2″
Do you have a need for u-type constants in your plant? Get pricing today!
Big Ton Springs used in a Chemical Processing Plant
November 1, 2006
Big Ton Springs used in a Chemical Processing PlantStainless Steel Slideplates on Big Tons
The limiting constraint in designing and fabricating these big ton spring supports was to maintain an overall height less than 15-3/4″ and still allow the load table to travel downward during operation. Whereas a standard PT&P size 2-190 variable springs would have been sufficient to hold the load specified, the coil alone was taller than the space available at site. For this reason, a “big ton” design was implemented which utilized six smaller coils (2-130 size) working in parallel to produce the required load-carrying capability and spring rate.
All of the frame/housing components were made from carbon steel and supplied with an HDG finish. The travel stop rods were made of A-193 Gr. B7 material and were painted red. The slide plates sitting atop the load flange were made of polished A-304 stainless steel.
Both “big ton” assemblies are 30″ wide by 30″ deep by 15-3/4″ tall. Overall spring rate is 3,600 lb/in. and each weighed approximately 1,460 pounds. The installed (cold) load = 14,800 lbs. and the operating (hot) load = 16,075 lbs. Movement from cold to hot = 0.354″ down.
Tested in the load cell to insure proper operation throughout the entire working range of the coils, the “big tons” were then set to the cold (installed) load as specified.
Want to learn more about big ton springs? Watch one of our engineered spring webinars now!
Constants Designed to Customer's Requirements
October 11, 2006
Constants Designed to Customer's Requirements
200-U Type Constant-Custom Design
– Designed for 21,269 lb. load
– 26-1/4″ W x 80″ L x 28-1/2″ H
– 10″ upward travel
– 12″ total travel
200-U Type Constant
200-U Type Constant
– Designed for 18,273 lb. load
– 26-3/8″ W x 66″ L x 23-1/4″ H
– 0.43″ downward & 1.22″ upward travel
– 3″ total travel
100-G Type Constant
100-G Type Constant
– Load range: 15,226 lb. to 17,210 lb
– 13″ W x 87″ L x 59″ H
– 2.8″ downward travel
– 4″ total travel
200-U Type Constants
200-U Type Constant-Custom Design
– Load Range: 14,060 lb. to 18,334 lb.
– 27″ W x 84″ L x 24-5/8″ H
– Actual Travel Range: 10″ to 11″ Upward
– Total Travel Range: 12-1/2″ to 13-1/2″
Do you see a need for constant spring supports in your plant? Get pricing today!
Variable Springs for a Project in Mexico
July 26, 2006
Variable Springs for a Project in MexicoClose Up of G-can
This Type G variable spring was manufactured for a Petrochemical Plant in Mexico. The Type G assembly is formed by welding two standard spring assemblies to the ends of a pair of channels. This type of assembly can accommodate unusually heavy loads, and is especially convenient for avoiding interference in spaces where headroom is limited.
Each spring assembly is loaded per the client’s specification at Piping Technology and Products manufacturing facilities. A travel stop is inserted and strapped in place to maintain the load for the assembly installation. In addition to banding the travel stops, the variables for this project required chained travel stops. The base style (F-Type) variables on this project were also required to have internal guides.
At Piping Technology and Products, Inc. we use PTP-1, PTP-2, PTP-4, PTP-6 and PTP-8 to designate the five standard coil arrangements to increase the working range of travel of variable supports.
Several types of variable supports were made for this particular project. They included Type A, Type B and Type F.
Do you require variable spring supports in your piping system? Get pricing today!
B-Type Constants for a Power Plant in Kentucky
June 14, 2006
B-Type Constants for a Power Plant in KentuckyB-Type Constants for a Power Plant in Kentucky
These constants were fabricated from carbon steel hardware and structure. The vertical constants are used to support pipes and other equipment. They range from 4 to 6 feet and weigh between 690 lbs to 2,850 lbs. The constants have a total travel capacity of 7 to 8 . Standard load testing was completed to ensure quality and performance.
Want to learn more about constant springs? View a constant webinar today!
U-Type Constants for an Oil Refinery in Taiwan
May 10, 2006
U-Type Constants for an Oil Refinery in TaiwanConstants in Assembly
These Figure 200 U-Type horizontal upthrust constants are designed to support piping from below. They are fabricated from carbon steel. These constants were also hot dipped galvanized and then specially painted. In addition, they are able to handle loads of up to 13,600 lbs. Each constant has a capacity of 4 total travel. They range from 55 to 62 long. Load testing and external inspections were completed to ensure the quality of these constants.
Want to learn more about constants? View a constant spring webinar today!
100-B Type Constants
April 12, 2006
100-B Type ConstantsTwo Constants
These PTP 100-B type constants were fabricated from A36 carbon steel. They are vertical constants designed to suspend from a beam to support pipes. These constants are capable of handling loads of up to 31,000 lbs. and have a total travel capacity of 3. Each measured 25 long, 13 wide, and 71 tall and weighed 1,850 lbs. Standard load and travel testing were completed to ensure the quality and performance of these constants.
Do you see a need for constants in your piping system? Let us price them today!
Horizontal Upthrust Constants for a Power Plant
March 8, 2006
Horizontal Upthrust Constants for a Power PlantMultiple Constants During Inspection
The horizontal upthrust constants (Fig. PTP200-U) were fabricated from carbon steel and chrome-moly for a Heat Recovery Steam Generator. The constants range in sizes PTP-200 size 3 to 65 and weigh from 24 lbs to 1,300 lbs. They support loads of 100 lbs to 8,100 lbs. The constants support pipes and equipment subjected to vertical movement due to thermal expansion at locations where transfer of stress to other supports or equipment can be critical. Horizontal upthrust constants are utilized in areas where horizontal travel is unacceptable. Standard testing was completed for performance and quality assurance.
Want to learn more about constant springs? View a constant webinar today!
March 2006 News
March 4, 2006
Piping Technology & Products, Inc. Performed Field Services for a Power Generating Plant in Texas
PT&P was contracted to assist in the determination of pipe support maintenance at a power plant in Texas. The constant effort support springs with loads of excess of 9,500 lbs and the variable spring supports with loads of 450 lbs were marked for needing attention.
Cleaning Variable Spring UnitInspecting Variable Springs for Performance
PT&P’s objectives were to:
* Evaluate the pipe supports
* Determine state of performance
* Provide a plan of action
* Train personnel on-site to perform adjustments and replacement of supports or support components
* Provide final inspection of modified supports
After Cleaning & Preparation of the ConstantFinal Assembly with Added Slide Plates
The pipe supports needing attention could not be set to the required installation position. A plan was initiated to recondition some of the support components such as turnbuckles and rods. This would allow a greater range of field adjustment to the pipe supports. During a planned shut-down, PT&P Field Service Units returned to the site to modify the existing supports. The initial phase of the modifications included bracing the piping in order to isolate and lock the supports in position. Then, they were disconnected from the system and modifications to the assemblies were completed. Afterwards, the supports were reinstalled and any necessary adjustments were completed. A total of eight pipe supports were modified or adjusted.
Do you see a need for a routine inspection of your plant? Contact us for a quote today!
Upthrust 200-U Type Constants for an Oil Refinery
February 28, 2006
Upthrust 200-U Type Constants for an Oil RefineryUpthrust 200-U Type Constants for an Oil Refinery
The upthrust constants (PTP Fig. 200-U) were fabricated from A36 carbon steel. Weighing at 4,150 lbs each, they measure 94” long, 27” wide, and 43” tall. They support loads from 90,700 lbs to 93,000 lbs with 4” of vertical travel. In addition, they are custom designed with extra supporting points for heavier loads. They are used to support the piping system from beneath the pipeline. Upthrust constants only allow for vertical travel and are used where horizontal travel is unacceptable. Standard load and travel testing was completed to assure quality and performance.
Do you require u-type constants in your plant or refinery? Let us price them for you now!
88 Constant Supports for a Hydrogen Reformer Plant
January 4, 2006
88 Constant Supports for a Hydrogen Reformer Plant
These Figure PTP100-A size 40 and 51 constant supports, made of A36 carbon steel, are used to support pipeline systems. Each is 24″ long, 10 1/2″ wide, and 51 1/2″ high. These constants are capable of supporting loads ranging from 1,165 lb. to 2,260 lb. with a travel range of 13″ to 14 1/2″. PT&P specifically designed and fabricated each constant for specific dimensions provided by the customer. Standard load and travel testing was completed for quality assurance.
Do you require constants in your plant or refinery? Let us price them for you today!
Constant Hanger Supports for a Power Recovery Plant
December 7, 2005
Constant Hanger Supports for a Power Recovery Plant
Constant support hangers are used to support pipes subjected to vertical movement. The (Fig. PTP 200) constants are designed to support loads from 4,000 lbs to 57,000 lbs. Each weighs approximately 1,500 lbs to 2500 lbs and has a travel of up to 4″ with an adjustable travel stop. Their sizes range from 15 to 100.
The advantage of an adjustable travel stop is that the constant is able to “lock in” at any position within the range of travel for a given constant. This alleviates the need for a total “shut down” of the piping system for temporary conditions such as hydrotesting, repair, or replacement.
Want to learn more about constants? Instantly view a past constant webinar today!
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