Insulated Pipe Supports for a High Temperature Pipeline by Pipe Shields, Inc.

January 23, 2024

Insulated Pipe Supports For A High Temp. Pipeline By Pipe Shields, Inc.

Type: Pre-Insulated Pipe Supports “Hot Shoes”
Size: 1″ to 3″ NPS | 1″ to 2″ Thick Insulation
Material: HDG Carbon Steel | Calcium Silicate
Design: Operating Temp.up to 1800°F
Operating Loads up to 1000 lb.
Movements of +/- 4-1/2″
Testing: Standard Q.C. Inspections

Pipe Shields, Inc., a division of PT&P, custom-designed insulated pipe supports for high temperatures in a chemical plant. These "hot shoes" are fabricated from A36 carbon steel and include a hot-dipped galvanized finish. They range in nominal pipe sizes from 1" to 3" and include 1"-2" thick calcium silicate insulation. The supports are designed for an operating temperature up to 1800°F and operating loads up to 1000 lb, with +/- 4 -1/2 movement. Quality control inspections were performed before shipping to Indiana.

Pipe Shields Inc. pioneered the design and manufacture of pre-insulated pipe supports, slides, guides and anchors and is a subsidiary of Piping Technology and Products, Inc. Our products are ubiquitous, serving diverse industries including hospitals, airports, semiconductor plants, automotive plants, EV battery plants, data centers, pharmaceutical plants, food processing, petrochemical plants, and power and renewable energy plants sometimes used in cold service lines and some dual temp lines between TCUs (temperature control units) and reactor jackets. Engineers often specify Pipe Shields and PT&P products as the foundation for designing various piping systems.

Last year we built over 50,000 units of this kind of support in our Houston-based manufacturing facility. We were the first in the industry to employ the use of high-speed manufacturing automation to facilitate the cutting of the high-density calcium silicate to meet tight deliveries required for the projects. The advent of computer-controlled cutting equipment has improved how we do things at PT&P. Integrating these advanced technologies has led to significant improvements in manufacturing processes, enabling unparalleled accuracy in cutting high-density insulation. Computer-controlled cutting equipment allows for intricate and complex designs that were once challenging or impossible to achieve manually. Automating cutting processes has not only reduced human error but also enhanced productivity by accelerating production speeds. Moreover, these systems provide a high level of repeatability, ensuring consistent quality across multiple iterations. Another benefit was that we were able to reduce the material waste generated by human cutting by roughly 10-15%, which allowed us to remain price-competitive on a global scale.

PT&P REF. ORIGINAL POST 05262020

Clamped Pipe Shoes Custom-Designed for an Offshore Vessel Project

August 22, 2023

Clamped Pipe Shoes Custom-Designed For An Offshore Vessel Project

These special clamped pipe shoes with isolators were supplied for an offshore vessel project. Offshore renewable energy companies are exploring the viability of developing an offshore charging facility for electrified vessels and using ammonia-powered or hydrogen-powered fuel cells to power marine vessels. As the world’s only major Expansion Joints and Engineered Pipe Supports manufacturer, we are uniquely positioned to service various piping needs. The 210 pipe shoes were fabricated from carbon steel for pipe sizes ranging from 1″ to 24″ in diameter. They are supplied with a hot-dipped galvanized finish for corrosion resistance and range in length from 8″ to 16″ with 4″ from the BOP. These pipe shoes include a dampening isolator in between the pipe and the shoe to reduce vibration and noise. The isolator pad is typically made of a “rubber bonded cork elastomeric” which can be designed to suit the application for temperature and other system needs as specified.

1,485 supports were supplied for this order, including these pipe shoes. At Piping Technology and Products, we supply products to facilities that are helping to reduce carbon emissions and dependence on fossil fuels.

PT&P REF. ORIGINAL POST 06292021

Over 4,000 Cryogenic Pre-Insulated Pipe Supports Designed for LNG Service

May 23, 2023

Over 4,000 Cryogenic Pre-Insulated Pipe Supports Designed For Lng Service

Type: Pre-Insulated Pipe Shoe & Clamp Assemblies
Material: 304 L Stainless Steel | Protective Coating | Micarta® Insulation
Design: 20″ L x 36″ W x 75″ H | 56″ Dia. Pipeline | -459°F
Testing: Load & Pull Tests

PT&P designed over 4,000 supports for LNG service in Texas. These pre-insulated pipe shoe and clamp assemblies were custom designed for cryogenic temperatures with special low-temperature grade NP500CR Micarta® insulation. This type of Micarta® consists of a glass fabric with a specially formulated epoxy resin. It has excellent physical properties at operating temperatures down to -459°F. It has very low thermal conductivity and has been produced specifically for use in cryogenic applications. The shoes pictured are fabricated from 304 L stainless steel, A193 GR. B8 bolting, with a protective coating and designed for a 56″ diameter pipeline. The shoes measure 20″ long, 36″ wide(base), and 75″ high. This project included supports varied in pipe sizes from ¾” to 56″ in diameter. Load tests were performed prior to shipping this rush order.

As a leader in the supply of pipe supports for LNG facilities, we’ve passed on to our client’s design expertise, innovations, and deliverables for over 30 years. For this project, we supplied over 90,000 pipe supports over a three-year period, including:

  • On-site field assistance to identify the material, address material shortages, and inspection
  • Constant spring supports
  • Fabricated pipe shoes, guides, and anchors
  • Insulated shoes and supports
  • Structural supports
  • Slide plates
  • Sway braces and struts
  • Variable Spring supports
  • Wear Pads

In recent years, the use of various new and improved insulating materials have helped to produce a better product, made installation easier, lowered maintenance costs, and extended the life of the support. We offer testing at our manufacturing facility in Houston utilizing thermal scanning (infrared technology) to measure temperature at various locations around the support. Often, we build the test structures that are then employed to analyze different products for improvement based on client needs and product optimization in manufacturing and design. The results often lead to design improvements that improve the efficiency of the piping system and reduction in the cost of installation in the field. We offer 24×7 web-based emergency services, providing field service and quick turn-around time when you need it most.

PT&P REF. ORIGINAL POST 11072017

Custom Designed Pipe Shoes for a Facility in Louisiana

September 13, 2022

 

Custom Designed Pipe Shoes For A Facility In Louisiana

 

Type: Pipe Shoes
Size: 20” x 20”x 12”
Material: A 516 Gr. 20 Carbon Steel | 304 Stainless Steel
Testing: Standard Q.C. Inspection

pipe shoes and pipe guides are available in a variety of designs. Slide plates may be included on the pipe shoes for smooth sliding. Custom pipe shoes and anchors can be designed to meet your specific design requirements. We can design pipe supports, such as these, for use on pipelines containing expansion joints or other critical components where lateral and vertical pipe movement needs to be controlled. Similar to this design, we can also manufacture pipe supports such as Spider Guides (our PT&P Fig.6) that are used adjacent expansion joints in order to avoid a fulcrum that could impose lateral and vertical deflection on critical components such as pumps, compressors, and turbines often used in various green energy plants such as nuclear, geothermal, solar, biomass and hydropower. The guides of the Spider Guide can be furnished with split sleeves for easy installation or solid, and they can be modified to suit special applications.

PT&P custom designed and fabricated multiple pipe shoes for a general industrial contractor in Louisiana. The base of the pipe shoes are fabricated utilizing low-temperature carbon steel A516 Gr. 70, and the clamps are fabricated from 304 stainless steel. The pipe shoes provide rigid support to the pipeline in the vertical and lateral directions while allowing axial movement. The dimensions are 20" x 20"x 12".

PT&P REF. ORIGINAL POST 10102019

230 Chromoly Pipe Shoes & Clamps for a Natural Gas-Fed Ammonia Plant

September 27, 2021

230 Chromoly Pipe Shoes &Amp; Clamps Custom-Designed For Service At A Natural Gas-Fed Ammonia Plant

PT&P custom-designed 230 Chromoly pipe shoes & clamps for service at a natural gas-fed ammonia plant. The pipe shoes are designed for 1″ to 42″ diameter pipelines and coated with red epoxy for high temperatures (above 750°F). Each pipe shoe design utilizes custom two-bolt pipe clamps manufactured from 387 GR. 11 CL 2 material. This design is especially useful when welding to the process pipe is prohibited. These shoes clamp around the pipe instead of welding to the pipe in order to support a given load. Special bolting is required for high temperatures utilizing A 193 GR. B16 bolting material. Quality assurance inspection was conducted prior to shipment.

Custom Designed Bolt Cradle Supports for a Chemical Plant in Texas

March 20, 2017

Custom Designed Bolt Cradle Supports For A Chemical Plant In Texas

Type: Custom Bolt Cradle Pipe Supports
Size: 24″ to 36″ Diameter Range
Material: Hot-dipped Galvanized Carbon Steel | Gasket Sealing Material
Testing: Dimensional and Visual Inspection

These supports are custom designed similar to a PTP Fig.900 bolt cradle support. They are fabricated from hot-dipped galvanized carbon steel and were designed for pipe sizes ranging from 24″ to 36″ in diameter. The assemblies include a gasket sealing material that will be installed between the pipe shoe and pipe. The pipe supports underwent dimensional and visual inspection, and stainless steel tags were riveted to the shoes prior to shipping to a chemical plant in Texas.

Increasing Productivity through Automation (Robotic Welding Machine)

October 25, 2016

Cold Insulated Pipe Saddles with Slide Plates Designed for an Ethane Cracker at a Plant in Texas

August 29, 2016

Cold Insulated Pipe Saddles With Slide Plates Designed For An Ethane Cracker At A Plant In Texas

PT&P designed cold insulated pipe saddles with PTFE slide plates to provide sliding and guiding support for horizontal piping leading to an ethane cracker at a plant in Texas. The project fulfilled an emergency request when the client realized the product was missing at time of installation. The pipe saddles are fabricated from carbon steel with a hot-dipped galvanized finish for pipe sizes ranging from 3″ to 56″. They have a diameter of 40″, height of 23-5/8″, width of 42-1/2″ and 11-7/8″ BOP. Visual inspection and dimensional checks using a section of pipe were completed prior to shipment.

Regarding rigid supports what is the function of anchors?

July 28, 2014
Anchors prevent movement in all directions.

Bolt Cradle Supports with Slide Plates Designed for a Combined Cycle Facility

July 14, 2014

Bolt Cradle Supports With Slide Plates Designed For A Combined Cycle Facility

PT&P custom designed Fig. 900 bolt cradle supports with slide plates in 3 weeks for a combined cycle facility in Virginia. The supports are fabricated from carbon steel with a hot-dipped galvanized finish. They are 20″ long and range from 1’2-3/8″ to 1’6-7/8″ in height. The cradle supports are designed for an operating temperature range from 300°F to 530°F and are capable of supporting loads ranging from 1,340 lb. to 3,774 lb. with 0.05″ to 3.33″ of axial movement.

72 Bolt Cradle Pipe Supports Designed for a Sulphuric Acid Plant

December 30, 2013

72 Bolt Cradle Pipe Supports Designed For A Sulphuric Acid Plant

PT&P manufactured seventy-two bolt cradle pipe supports for a Sulphuric Acid Plant in Canada. The supports are designed for pipes ranging from 1-1/2″ to 20″ in diameter. They are fabricated from carbon steel and coated with a special protective paint for acid service. Standard bolt cradle supports are offered in 2″ to 24″ diameter pipe sizes; however, PT&P can manufacture any size needed for your application.

81 Pipe Shoes Designed for a Solar Power Plant in California

August 24, 2013

81 Pipe Shoes Designed For A Solar Power Plant In California

PT&P designed and manufactured eighty one custom pipe shoes for a solar power plant in California. The shoes will support heat transfer in fluid pipes at the facility. They consist of 3/8″ stainless steel slide plates and microtherm insulation. The shoes measure 10″ wide, 10″ height, and 18″ in length with a 750°F operating temperature. The assemblies have a vertical operating load of 10,000 lb. with 2″- 3″ of axial movement.

Custom Designed PTFE Slide Plate and Pipe Shoe Assemblies

March 24, 2013

Custom Designed Ptfe Slide Plate And Pipe Shoe Assemblies

These custom designed PTFE slide plate and pipe shoe assemblies are fabricated from A 516 Gr. 70 carbon steel and painted to protect against corrosion. The slide plates are comprised of 3/32″ PTFE, 25% glass filled material bonded to 10 gauge backing plates. A total of twenty guided cradle supports were designed for pipes ranging in diameter from 8″ to 30″.

Pipe Shoes Designed for Main Steam Piping in a Gold Mine Project

April 16, 2012

Custom Designed Pipe Shoes

These custom designed pipe shoes were fabricated for main steam piping in a gold mine project. A total of forty-three pipe shoes ranging in size from 20″ to 36″ diameter were designed for temperatures up to 650°F. The shoes ranged in length from 17″ to 24″, width from 20″ to 32″ and height from 3″ to 7″. They are manufactured from carbon steel and have a two-coat paint system to protect against corrosion.

24" Bolted Clamp Pipe Shoe with Slide Plates for a Radiant Syngas Cooler Piping System

August 29, 2011

24&Quot; Bolted Clamp Pipe Shoe With Slide Plates For A Radiant Syngas Cooler Piping System

These customized bolted clamp pipe shoes with PTFE, 25% glass filled slide plates were fabricated for a radiant syngas cooler piping system in Indiana. The supports were designed for 24″ diameter piping with a pressure of 2,256 psig at 350°F. The axial displacement is +/- 1.326″ facilitated by slide plates on three quadrants. These pipe shoes were custom designed and fabricated entirely from carbon steel with a hot-dipped galvanized finish.

Do you have a requirement for bolted clamp pipe shoes? Let us price it today.

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43" Angled Pipe Shoes with PTFE, 25% Glass Filled, Slide Plates

September 5, 2007
43&Quot; Angled Pipe Shoes With Ptfe, 25% Glass Filled, Slide Plates
43" Angled Pipe Shoes with PTFE, 25% Glass Filled, Slide Plates

These pipe shoes are fabricated from A-516 GR70 carbon steel. PTFE, 25% glass filled, material is bonded to a carbon steel plate, then welded onto the shoe to allow movement of the pipe during expansion and contraction. The pipe shoes range in size from 18″ to 28″ in width and 28″ to 43″ in length.

Want to learn more about pipe shoes? Instantly view a webinar today!


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24" Pipe Shoe with Clamps

December 20, 2006

 

24&Quot; Pipe Shoe With Clamps
24" Pipe Shoe with Clamps

This particular 24″ pipe shoe was specially designed and fabricated during a planned plant outage. Instead of the normal delivery time of 3-4 weeks, Piping Technology & Products, Inc. finished this project in just one week. This pipe shoe with clamps was designed for 12,900 lb. vertical and 3,000 lb. lateral load. This 1″ thick carbon steel pipe shoe was designed to handle 650°F and has a PTFE, 25% glass filled, slide plate installed to allow for axial movement.

Do you require pipe shoes with clamps like those described above? Get pricing today!
Request-A-Quote


Pipe Shoes to be Shipped to South Africa

July 19, 2006
Pipe Shoes To Be Shipped To South Africa
Pipe Shoes to be Shipped to South Africa
Pipe Shoes To Be Shipped To South Africa
Cold Shoes Being Assembled

These pre-insulated pipe supports were manufactured for a Houston based engineering and construction company to complete an on-going project in South Africa. The polyurethane foam insulation is wrapped with a vapor barrier to prevent moisture, and the ends are coated with a monolar mastic paint to seal the pores. The carbon steel fabrication that surrounds the insulation has an elaborate three-coat paint system to help protect the steel from corrosion. This design allows for an integral combination of insulation and structural support in one pipe support assembly. It also minimizes labor in the field in regards to the installation of insulation.

Do you require pipe shoes like those described above? Let us price them for you!
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Pipe Shoes for an Energy Plant in Canada

June 17, 2005

 

Pipe Shoes For An Energy Plant In Canada
Pipe Shoes for an Energy Plant in Canada
Pipe Shoes For An Energy Plant In Canada
Isometric View of Shoes

Piping Technology & Products, Inc. recently designed and manufactured 566 pipe shoes for an energy plant in Canada.

These fabricated pipe shoes are manufactured to support pipes. The pipe shoes are fabricated out of A36 carbon steel with sizes ranging from 12 to 36. They have an overall weight of 134,000 lbs.

Do you require pipe shoes like those described above? Let us price them for you now!
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Custom Carbon Steel Anchors and Shoes

July 25, 2003
Custom Carbon Steel Anchors And Shoes
Custom Carbon Steel Anchors and Shoes

Piping Technology and Products, Inc. fabricated 4702 carbon steel shoes for various pipe sizes ranging from 2” to 10”. As per customer request, the shoes are designed to accommodate 30 PSI compressive strength. A three-coat paint system was applied for corrosion protection. All supports were liquid dye-penetrant tested at 5% of welds.

Custom Carbon Steel Anchors And Shoes
Anchors & Shoes on Shipping Floor

Do you need custom pipe anchors for your current or future project? Let us price them for you today!
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