Insulated Pipe Supports for a High Temperature Pipeline by Pipe Shields, Inc.

January 23, 2024

Insulated Pipe Supports For A High Temp. Pipeline By Pipe Shields, Inc.

Type: Pre-Insulated Pipe Supports “Hot Shoes”
Size: 1″ to 3″ NPS | 1″ to 2″ Thick Insulation
Material: HDG Carbon Steel | Calcium Silicate
Design: Operating Temp.up to 1800°F
Operating Loads up to 1000 lb.
Movements of +/- 4-1/2″
Testing: Standard Q.C. Inspections

Pipe Shields, Inc., a division of PT&P, custom-designed insulated pipe supports for high temperatures in a chemical plant. These "hot shoes" are fabricated from A36 carbon steel and include a hot-dipped galvanized finish. They range in nominal pipe sizes from 1" to 3" and include 1"-2" thick calcium silicate insulation. The supports are designed for an operating temperature up to 1800°F and operating loads up to 1000 lb, with +/- 4 -1/2 movement. Quality control inspections were performed before shipping to Indiana.

Pipe Shields Inc. pioneered the design and manufacture of pre-insulated pipe supports, slides, guides and anchors and is a subsidiary of Piping Technology and Products, Inc. Our products are ubiquitous, serving diverse industries including hospitals, airports, semiconductor plants, automotive plants, EV battery plants, data centers, pharmaceutical plants, food processing, petrochemical plants, and power and renewable energy plants sometimes used in cold service lines and some dual temp lines between TCUs (temperature control units) and reactor jackets. Engineers often specify Pipe Shields and PT&P products as the foundation for designing various piping systems.

Last year we built over 50,000 units of this kind of support in our Houston-based manufacturing facility. We were the first in the industry to employ the use of high-speed manufacturing automation to facilitate the cutting of the high-density calcium silicate to meet tight deliveries required for the projects. The advent of computer-controlled cutting equipment has improved how we do things at PT&P. Integrating these advanced technologies has led to significant improvements in manufacturing processes, enabling unparalleled accuracy in cutting high-density insulation. Computer-controlled cutting equipment allows for intricate and complex designs that were once challenging or impossible to achieve manually. Automating cutting processes has not only reduced human error but also enhanced productivity by accelerating production speeds. Moreover, these systems provide a high level of repeatability, ensuring consistent quality across multiple iterations. Another benefit was that we were able to reduce the material waste generated by human cutting by roughly 10-15%, which allowed us to remain price-competitive on a global scale.

PT&P REF. ORIGINAL POST 05262020

Trunnions with Micarta ® G-10 Designed for a Cryogenic Pipeline

April 25, 2018

Trunnions Designed For A Cryogenic Pipeline At An Lng Facility

Type: Trunnions for Cryogenic Temperatures
Size: 8″-24″ Dia. | 12″-18″ L | 6″-15″ W | 6″-40″ H
Material: Micarta® G-10 Insulation | CS | SS
Design: Cryogenic Temperatures of -320°F
Testing: MTR’s | Non Destriuctive (PMI) | Q.C.

PT&P custom designed trunnions for a cryogenic pipeline at an LNG facility in Australia. The insulated supports were fabricated with carbon steel base plates, 304L stainless steel plates and fasteners. To prevent cryogenic temperatures of -320°F from transferring to the base of the trunnion support, Micarta® G-10 was used as insulator. The trunnions were designed to support pipe sizes from 8”-24” with dimensions ranging from 12”-18” in length, 6”-15” in width and 6”-40” in height. MTR’s were provided, and non-destructive testing (PMI) was preformed, along with standard Q.C. inspection prior to shipment.

This type of support is available in pipe sizes between 1/2″ to 42″ NPS; however, PT&P can customize any size needed. The standard material for these supports are galvanized or hot-dipped galvanized carbon steel. These supports were customized with Micarta® instead of the standard high density polyurethane with vapor barrier. When ordering, specify pipe size, insulation thickness and length. See more on Figure CS-6030 from our cryogenic pipe supports section.

Piping Technology & Products and Pipe Shields have been a major international supplier of pipe shoes and pre-insulated supports for more than 10 years. Our cryogenic pipe supports comply with the following standards ANSI / ASME B31.1 & B31.3 and The Manufacturers Standardization Society SP-58, 69, & 89.

PT&P's Sizzling Summer: Supports, Services & Safety

August 8, 2017

PT&P Cryogenic Blanket Insulation Prototype Test

May 2, 2017

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Take a Look into the Past: Insulated Pipe Supports

December 17, 2010

Check out our most recent article that looks at the history of insulated pipe supports through the past 100 years.  Learn about the developments made in the 1950’s and 1960’s that introduced the use of “Foam Glass”, a lightweight material that is manufactured primarily from recycled glass and used in the design of insulated pipe supports. Later, polyurethane was developed to provide greater load carrying capabilities. Read the full article on the:

History of Insulated Supports

Permali&Reg; Insulated Pipe Anchors
Permali® Insulated Pipe Anchors

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Base Insulated Supports

October 31, 2007
Base Insulated Supports
Base Insulated Supports

 

Base Insulated Supports
Base Insulated Supports

PT&P fabricated base insulated supports used to minimize thermal conductivity between the base and un-insulated lines. The support is designed with a carbon steel bottom and a stainless steel upper for cryogenic temperatures of -300°F. The insulation is made of 20 PCF polyurethane block. These supports are designed to handle lateral and axial pipe loads. They also include a wear pad for extra pipe reinforcement, which prevents local deformation of the pipe.

Do you require base insulated supports for project? Let us price them for you today!
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3 Cold Shoes for a LNG Plant in California

January 18, 2006
3 Cold Shoes For A Lng Plant In California
3 Cold Shoes for a LNG Plant in California
3 Cold Shoes For A Lng Plant In California
Single Cold Shoe

These cold shoes are made of polyurethane for cryogenic pipe lines at a liquid nitrogen gas plant. They measure between 8” to 16” in diameter, 30” long with 4” of insulation. These cold shoes provide insulation in the support area where the regular pipe insulation (foam glass) is not sufficient to support the load.

Want to learn more about cold shoes? View a past cold shoe webinar today!


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Cold Shoe Pre-Insulated Anchors for an LNG Plant

October 12, 2005
Cold Shoe Pre-Insulated Anchors For An Lng Plant
Cold Shoe Pre-Insulated Anchors for an LNG Plant
Cold Shoe Pre-Insulated Anchors For An Lng Plant
Side View of Pre-Insulated Anchor

These cold shoes are used for anchoring pipelines against movement caused by thermal expansion and by fluid flow in the pipe. The total weight of the 10 cold shoes is 8,336 lbs. They have 4 1/2″ of insulation and are made to fit a 12″ pipe. Their length varies between 18″ to 24″ for 6″ to 12″ of axial movement. The cold shoe is made of polyurethane insulation and A36 carbon steel. They are drop-in-place anchors that only need to be welded into the pipe run and fastened to the pipe rack. They were manufactured to specific design loads and movements for an LNG plant in Georgia.

Want to learn more about pre-insulated supports? View a pre-insulated support webinar today!


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Eight Cold Shoes for Plant in Egypt

May 13, 2005
Eight Cold Shoes For Plant In Egypt
Eight Cold Shoes for Plant in Egypt
Eight Cold Shoes For Plant In Egypt
Unassembled Cold Shoes

Piping Technology & Products, Inc. custom designed eight cold shoes for a plant in Egypt. The pipe diameters of these shoes range from 10 to 18, and they weigh up to 2300 lbs. These cold shoes were designed to support a vertical cold line. The maximum load for this product is 28,000 lbs. These products were made from Micarta G10, A240 304L and A36.

Want to learn more about cold shoes? View a past pre-insulated webinar today!


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Various Sized Cold Shoes for a Chemical Plant

October 11, 2002
Various Sized Cold Shoes For A Chemical Plant
Various Sized Cold Shoes for a Chemical Plant

Piping Technology & Products, Inc. designed and manufactured 250 variable sized cold shoes for a chemical plant in Texas.

These cold shoes are designed for cryogenic (low temperature) pipelines where direct contact with the pipe cannot be made.  These shoes come with two pieces, top and bottom, and are made of polyurethane foam.  They are then wrapped in vapor barriers, covered with a protective shield and placed in a pipe saddle.

Want to learn more about cold shoes? View a pre-insulated pipe support webinar today!


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Cryogenic Pipe Anchors For A Gas Refinery

October 2, 2001
Cryogenic Pipe Anchors For A Gas Refinery
Cryogenic Pipe Anchors For A Gas Refinery
Cryogenic Pipe Anchors For A Gas Refinery
Inside of the Pipe Anchor

Piping Technology & Products, Inc. manufactured cryogenic pipe anchors for gas refinery in Savannah, Georgia. The pipe anchors were fabricated with stainless steel and insulated with polyurethane foam. In order to prevent cold pumping, better known as temperature driven moisture penetration, polyurethane foam was poured around a stainless steel reinforcing pad. The ten cryogenic pipe anchors were fabricated to support 4-inch, 8-inch and 12-inch pipes. PT&P’s pre-insulated pipe supports department is devoted to the production of pipe insulation productions for both hot and cold applications.

Want more information on cryogenic pipe anchors? Visit our webinar archives today!



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PT&P Pre-Insulated Pipe Supports Catalog

September 19, 1998

The PT&P catalog for cold shoes, hot shoes and other pre-insulated pipe supports is near completion. Draft copies of the catalog were distributed to certain customers for review. PT&P is now using the feedback received as a basis for revising and improving our first draft. Finished copies of the PT&P Pre-Insulated Pipe Supports Catalog will be available in late 1998.

Pre-Insulated Catalog

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