Variable Springs for a Propane Dehydrogenation Unit in Texas

August 27, 2024

Variable Spring Supports For A Propane Dehydrogenation Unit In Texas

Type: Variable Spring Supports
Size: Accommodate Elevation Difference up to 11′-5″
Material: Carbon Steel | Hot-dipped Galvanized
Design: 20,000 lb. Load | 4,700 lb./in. Spring Rate

PT&P designed and manufactured over 50 variable spring supports for a propane dehydrogenation (PDH) unit in Texas. The components, including the spring cans, rods, welded beam attachments, turnbuckles, and clevises, were fabricated from hot-dipped galvanized carbon steel to ensure durability and corrosion resistance. These variable spring supports are engineered to accommodate an elevation difference of up to 11’-5″ from the bottom of the steel structure to the pipe connection. They are designed to handle an operating load of 20,000 lb., with a spring rate of 4,700 lb./in., and facilitate a 0.007″ upward movement. Each support underwent standard load testing before being shipped to ensure they met the required specifications and performance standards.
In addition to spring supports, PDH units require other products from the Piping Technology and Products portfolio. Our field service team regularly works with PDH units by doing inspections and fine-tuning the supports because of the heavy loads the equipment requires. The experience of our team coupled with the knowledge and access to our specialized tools and equipment has clients calling us on a regular basis.
Spring supports are one example of what we can provide, but we also have designed and manufactured floating rings, fabric and metallic expansion joints, slide plates, constant supports, and fabricated pipe shoes, guides, and anchors in PDH units. PDH plants have the unique challenge of having high-temperature requirements.

Increasing demand for propylene in various industries such as automotive, packaging, and construction is driving the growth of the PDH unit market. Propylene is a key ingredient in the production of various plastics and synthetic materials, which are in high demand globally. Rising investments in petrochemical infrastructure in emerging economies, particularly in Asia-Pacific and the Middle East, are creating new opportunities for PDH unit manufacturers. The increasing demand for petrochemical products in these regions is driving the installation of new PDH units.

Variable spring supports are widely used in various industrial applications where pipelines, equipment, or structures experience vertical movement due to thermal expansion, weight changes, or other dynamic loads. Some common applications are heat exchangers, reactors, steam pipelines, high-temperature piping, and pumping stations to name a few. At PT&P, we specialize in designing and manufacturing custom variable spring supports tailored to meet the specific needs of both new plant constructions and retrofitting projects. Our expertise extends to creating custom solutions that seamlessly integrate into existing applications in older plants, even when the design is based on a competitor’s model. This flexibility ensures that our clients receive the optimal support system for their unique requirements, regardless of the plant’s age or existing infrastructure.

PT&P REF. ORIGINAL POST 11062018

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Hold-Down Pipe Clamps for a Steam Methane Reformer (SMR) Supplying High-purity Hydrogen

August 20, 2024

Hold-Down Pipe Clamps Designed To Limit Vibration Caused By Rotating Equipment And Avoid Damage To The Surrounding Piping System

PT&P has significant expertise in the custom design and fabrication of hold-down pipe clamps, specifically tailored for piping systems and skid-mounted units across the power, chemical, and refinery industries worldwide. These hold-downs are engineered to minimize vibration caused by rotating equipment and to protect the surrounding piping systems from potential damage.

The hold-downs are constructed from carbon steel and feature a hot-dipped galvanized coating for enhanced durability. To further improve their performance, PTFE slide plates are incorporated into the design, which reduces friction between the pipe and the clamp, allowing for controlled movement when necessary. Additionally, fabric pads are used to enhance vibration dampening, ensuring the integrity of the system.

These clamps are designed for pipelines with diameters ranging from 2″ to 16″. The dimensions of the hold-downs vary, with sizes ranging from 3″ wide x 9-1/8″ long to 8″ wide x 25-3/4″ long. They are built to withstand operating temperatures of up to 200°F. A meticulous Quality Control visual inspection was conducted prior to shipment, ensuring that only the highest quality products are delivered.

Hold-downs are used in many applications. This year we have supplied them to refineries, semiconductor plants, chemical plants, and power plants. We were the first in the industry to create a catalog to make it easy for our clients to select what would work best in their application. Take a look at a Product Figure Index to see what we offer. PT&P can custom design and fabricate hold-downs for any pipe size application. Beyond hold-downs, PT&P also offers a variety of vibration control devices designed to accommodate different pipe orientations and locations, providing comprehensive solutions for vibration management in complex piping systems.

PT&P REF. ORIGINAL POST 09222020

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Graphite Slide Plates Ranging in Size from 4″ to 10″

August 13, 2024

 

 

Graphite Slide Plates For An Technology And Engineering Company In North Carolina

Type: Graphite Slide Plates
Size: 4”-10” Length | 4”-10″ Width
Material: Graphite Sheets | Carbon Steel
Design: 2000 PSI Operating Pressure

PT&P manufactured multiple graphite slide plates for a technology and engineering company in North Carolina. The materials for these slide plates are made of graphite sheets with carbon steel backing pads. The dimensions range in length 4″ to 10″ and width 4″ to 10″ with an operating pressure of 2000 PSI. The carbon steel backing pads are hot dipped galvanized. The graphite pads were then bonded to carbon steel backing plates with a ¾ lip all around to allow for field welding. For high temperature applications, we can also bond and bolt the graphite slides to the carbon steel backing plates.

The materials used for slide plates can be specified based on the design. Other materials used in addition to graphite are:

  • PTFE
  • Bronzephite
  • Stainless Steel
  • Marinite

Comparison Chart of the different options:

Temperature Max Load Coefficient of Friction
Graphite +1000F Air & +3000F Intert Loads up to 2000 PSI 0.15
PTFE -320F to +400F Loads up to 0.01 to 0.20
25%Glass filled 2000 PSI
Bronzphite Up to 500F Loads up to 5000 PSI 0.15
Stainless Steel Up to 1500F Loads up to 5000 PSI 0.06 to 0.08 (polished)
Marinite +400F to +800F 100 PSI to 2500 PSI 0.06 to 0.08

Common applications for slide plates include:

  • Bridges: Railroad, Highway, Overpasses
  • Vibration Pads
  • Heat Exchangers
  • Wind Tunnels
  • Transmission Towers
  • Offshore Drilling Rigs
  • Airports
  • Dust Collectors , Overpasses
  • Heavy Machinery
  • Refinery Equipment
  • Air Preheaters
  • Nuclear Applications
  • Storage Tanks
  • Domes

PT&P REF. ORIGINAL POST 07292019

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